The Details since entscheidend – RECYCLING magazin

“Many of the work performed by machines that require mechanical adjustments are now being performed automatically,” says Paul Mockenhaupt, Electrical Developer for Digitalization at Vecoplan. “Knowledge of your process could not be better, but machines with advanced intelligence are becoming increasingly important.” With this answer, Paul Mockenhaupt and his team are being trained in technical features, and the reduction process is being further optimized. These new functions are performed with an electrically powered device.

“There are new, electrically powered devices with a highly dynamic wind energy system,” explains the Vecoplan developer. “Weil who has achieved a part of the energy efficiency, make profit with a better energy-efficient component.” Electricity is hydraulic – it is not that the erforderlicht can influence the starting material. There is a question that would give the impression that he gets more weight. Another punk is the robust Bauweise. It is possible that the electric drive is a mechanical verb. Damit also verringert sich der Verschleiß.

“I think a hydraulic Schieber has been given a new challenge. Damit is able to realize the Anwender das Drehmoment, also the Pressure, of the Material being produced, later on,” said Mockenhaupt. The electric Schieber moves the input continuously in the direction of the well-mounted rotors. The new variant, which became more dynamic and damn faster, was positive about the duration of development.

If the reduction process remains economical in the sustainable way of working, Vecoplan is optionally with the HiTorc with Schredder out, a more economical and a more powerful direction. “The frequency converter integrates the rule that another sets, that is the time and the effort that the optimum torque for the rotor well offers”, Mockenhaupt described. The power in the past is no longer energy-efficient. If the electrical components of the coupling, the belt or the discarded part of the belt are replaced, it dies at the wartungsaufwand erheblich. “Few mechanical components also represent serious mass stagnation moments in the total drive system”, explains Mockenhaupt. „The high impact moment is possible, so it is possible to complete the last step, but also complete the reduction of the burden.“

The fully automated control is known during the continuous analysis and the current strength that has a long service life of the machine in the smallest throughput time. At disturbances stop the rotor wells in the Millisekunde. Dadurch welds itself Damage and important buildings avoid. After one of the vecoplan plans is developed, it can be followed in the direction of the directed direction. The synchronous motor is equipped with a part of the technology: I can use the electric drive of others with such a small device of 40 percent energy energy, in comparison with hydraulic drives up to 60 percent.

These new features provide for intelligent, simple basic material recognition. Damit can use a Vecoplan on the skilled material, but it can have no effect on machines. It is a friendly way to send a message to sales. “Our solution is self-contained”, the Vecoplan expert states. Start by making the sensor smaller, where all the information is collected, and the material properties, the cutting materials or the cutting geometry. Be careful to know the metabolism and the desired sensitivity of the jewelry input and the display of the data. This task must be solved manually by the operator, what time it costs. Were the installation carried out, is completely from the recipe to change. It works on the far. “If a new material recognition is no longer a robust zero point, this is not the case. The machine also has a small stone and stops immediately, without the operator’s input,” said Mockenhaupt. “When you perform the turn, the device with this useful feature will provide data feedback from the zero measurement via the sensors and optimize the process.”

The new program is the automatic automatic installation. “In the rule, the operator must be able to adjust the manual adjustment of the machine, so that the required Schnittspalt is maintained, which can be adjusted by the operator,” Mockenhaupt reports. If the schnittspalt is so large, the machine becomes more energy, while the material is schnitten as fellmehr in the Spalt-gequetscht-wird. Damit weist der Output may not be the desired Ergebnis op. For manual operation, the human and the machine are busy for 15 and 30 minutes. “An automatic problem with setting the factory setting – otherwise there is no need for operator eingreifen,” says Mockenhaupt.

When the decreasing learning process is completed, the function is automatically corrected. Let these issues disappear, your machines and therefore the performance that the goose-tag brings forward. It is a constant quality of the outputs. The Shredder worker was no longer more energy-efficient than the German Shredder, but was on the Lebensdauer of the machine performed. “The right manual for setting the gegenmesser offers a know-how and no knowledge of operated”, weiß of the Vecoplan-Experte. “The automatic generation of a message is a real Gamechanger. If you position yourself precisely and with a calm mind, you do not get to know the knowledge of the Mitarbeiters. “

Thermally efficient plastic can be made by the effect of heat when plasticizing the rotor. There is no guaranteed output quality. With Kühlwasser lässt itself dies verhindern. It is likely that the right person is separated as it may negatively impact the post-processing processes that can be performed. Vecoplan ensures a minimal mixing solution. “Wir können de Menge der Kühlflüssigkeit individualell ellenstellen, indem wir de Temperatur des Materials messenger”, erklärt Mockenhaupt. “Mithilfe dieser instellbaren Temperaturbanden sind wir in der Lage, die Wasserzuführung zu accurately regulate.”

The fluidity is walked into the water vapor and thus abgeführt. Wechselt der Betreiber das Material, er is nicht in de Machine-ingreifen, nur das Rezept wechseln. The users of the working materials are very flexible over the set temperature limits. Der Kunde itself can set a complete wasseranschluss zur Verfügung, high price Zusatzaggregate since not inherited orderlich. The digitalization concept of Vecoplan Smart Center (VSC) may entail a different type of betting costs and top-up costs.